Senior Specialist, Mech, Maint II

Job Details Position Title :

Coordinator : Production Operations

Broad Band : M09 : Professional

Talent Pipeline Layer :

Managing Self Expert Consultant (MS)

Overall Job Purpose Provide technical leadership (specific plant / operations) to ensure continuous, effective and efficient plant / production operations through the control and operation of chemical processes, systems and / or machines, with strict adherence to safety and operational regulations, rules and procedures

Qualifications, Experience & Skills Qualification Formal Production / Process qualification (e.g. National Diploma, Tech, MTech)

Experience 6 years relevant experience

Skills

Acute safety awareness and attitude

Extensive experience of shutdowns and start-ups

Advanced analytical and problem solving skills

Substantial understanding of the value chain

Proficient knowledge of applicable engineering technologies

Advanced knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods

Sound knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods

Advanced knowledge of machines, tools and equipment, including their designs, uses, repair, and first line maintenance

Advanced knowledge of policies, rules, processes and procedures

Highly competent in using applicable industrial control software and / or systems

Highly competent in troubleshooting and implementing corrective actions

Expert understanding of specific section's processes and procedures

Advanced knowledge of Ma'aden's safety codes, regulations, rules and procedures

Controlling operations of equipment and / or systems

Critical thinking

Sound management skills

Effective facilitating skills

Up-to-date compliance training

Full physical mobility, including ability to work at heights or confined spaces

Effective verbal and written communication (incl reporting and presentation)

Sound knowledge of mathematical principles

Teamwork

Ability to handle pressure and setbacks

Qualified first-aid provider

Effective decision-making skills

Key Accountabilities Focus Area Get results through individual expert contributions, influence & efforts

Operational / Functional

Consistently deliver solutions which contribute to business results and improved competitiveness (consulting advice, business options)

Deliver quality solutions / service cost effectively on time and within risk parameters

Provide advice that are generally accepted and implemented on programmes and systems, creating a competitive advantage for organization, leading to quality results

Continuously develop extensive knowledge relating to the field of work and personal mastery in technical skills application

Deliver cost effective results

Risk results

HSE targets

Conduct research & development that leads to new solutions being implemented in the organization

Control machines and processes and provide guidance and advice to other operators

Provide input, advice and recommendations to management and engineering colleagues to resolve problems and optimise plant / process operations

Analyse and interpret information (in consultation with Technician / Engineer) and evaluating results to choose the best solution and solve problems

Oversee processes and review information from materials, events, or the environment, to detect or assess evidence of operating problems

Identifying information by categorising, estimating, recognising differences or similarities, and detecting changes in circumstances or events

Inspect and oversee inspection of equipment, structures, or materials to identify the cause of errors or other problems or defects

Oversee or operate chemical processes or systems of machines, using panel boards, control boards, or semi-automatic equipment

Control or maintain auxiliary equipment, such as pumps, fans, compressors, condensers, feedwater heaters, filters, or chlorinators, to supply water, fuel, lubricants, air, or auxiliary power

Control power generating equipment, including boilers, turbines, generators, or reactors, using control boards or semi-automatic equipment

Advice on and move control settings to start, stop or make necessary adjustments on machinery and equipment units affecting speeds of chemical reactions, quality, or yields, etc.

Leading role in start and shut down and start-up of plant equipment following due processes and procedures

Oversee transportation and storage of flammable and other potentially dangerous products to ensure that safety guidelines are followed

Monitor recording instruments, flowmeters, panel lights, gauges, dials or other indicators and listen for warning signals to verify conformity of process conditions

Monitor equipment functioning, observe temperature, level, and flow gauges, and perform regular unit checks to ensure that all equipment is operating as it should, safety, and efficient operation, and to pro-actively detect malfunction

Control operation of compressors, scrubbers, evaporators, and refrigeration equipment to liquefy, compress, or regasify natural gas

Record, review, and compile operations records, test results, and gauge readings such as temperatures, pressures, concentrations, and flows

Regulate or shut down equipment during emergency situations following protocol

Inspect / lead inspection of operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency

Contribute ensuring compliance to HSERQ requirements

Oversee use of energy production equipment

Oversee use of pumping systems or equipment

Perform (senior) standby duty

Active member of (special) projects teams

Leadership

Understand, support and live the Ma'aden vision, values and goals

Expert utilization & direction through selling and obtaining support for value adding ideas leading to business improvement

Takes accountability for personal improvement, personal development, skills development and effectiveness

Expertise transfer, sharing and development

Plan and project management

Establish policies, practices, standards, procedures and methods; application, review and development

Deliver expert solutions as a thought leader, to meet changing business & work requirements through Trends, analysis, problem solving and quality decision making

Process and risk impact, reporting and corrective action

Extract, capture and disseminate knowledge within knowledge management standards

Provide on-the-job-training and coaching to less experienced peers, colleagues and new incumbents

Perform acting duties when required

Contribute to the smooth running of operation / plant

Categorise work according to criticality / priority

Identify and implement value adding initiatives (new ideas, thinking and approaches adopted and supported by the business)

Display a positive attitude to work and add value to team, partners and other areas of the business

Continuously improve own work processes and that of team

Establish and maintain professional standards of service provision and contribution

Seek opportunities to participate in (special) projects and / or ad-hoc committees

Relationships

Creating effective stakeholder and expert networking relationships (e.g. customers, suppliers, universities and specialist bodies)

Demonstrate influential relationships with manager peers and company business leaders

Contractor / consultant relations & management

Communication of expertise (best practices, technical reports, position statement) in a collaborative and consultative approach which consistently meet business needs

Develop and facilitate the implementation of new solutions in area of expertise

Participate in and maintained expert networks

Interdependent working relations with external and internal partners and co-ordination of actions

Daily communication and meeting with operation / plant team, planning and maintenance on plant status and critical activities

Motivate other team members

Liaise with partners, services and contractors to optimize recourses

Establish and maintain a professional working relationship with customers

Provide information to supervisors, co-workers, and subordinates

Build effective working relationship with manager, peers, technicians, engineers, contractors and maintenance staff

Network and collaborate with colleagues and other teams

Competencies Technical / Functional

Expert knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Expert knowledge of machines, tools and equipment, including their designs, uses, repair, and first line maintenance

Advanced knowledge of policies, rules, processes and procedures

Advanced knowledge of applicable industrial control software

Expert knowledge and training re Ma’aden’s safety codes, regulations, rules and procedures

Up-to-date compliance training

Advanced knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods

Extensive experience of shutdowns and start-ups

Leadership

Developing self

Embrace digitalisation within the function

Networking and collaboration

Continuous improvement

Safety

Safety advocate - anywhere and everywhere

Advanced awareness and understanding of HSE rules and procedures

Concern for own wellbeing and that of others

Ability to pro-actively identifying safety hazards and act accordingly

Advanced knowledge of specific HSE regulatory and statutory compliance requirements

Embrace Ma'aden Safety Culture Transformation Program

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