Shear International Co. Ltd is looking for a Process Engineer in its Steel Foundry & Iron Casting Project in Jeddah KSA. The Process Engineer is responsible for developing, monitoring, and optimizing manufacturing processes within the steel foundry to ensure consistent production, high-quality castings, and operational efficiency. This role focuses on improving productivity, reducing waste, and supporting defect-free casting through process innovation, documentation, and technical troubleshooting.
🛠️ Key Responsibilities :
🔧 Process Development & Optimization :
- Develop and standardize process parameters for each casting operation (molding, melting, pouring, fettling, heat treatment, etc.).
- Analyze and refine foundry processes to improve yield, reduce cycle time, and minimize scrap or rework.
- Implement and monitor process controls to ensure stable and repeatable production.
🔍 Troubleshooting & Problem Solving :
Investigate process-related issues causing defects or downtime.Conduct root cause analysis (RCA) and implement corrective / preventive actions (CAPA).Work closely with quality, maintenance, and production teams to resolve technical problems.🧪 Data Collection & Analysis :
Monitor production data and KPIs to identify process trends or deviations.Use tools such as SPC, FMEA, and Six Sigma methodologies to analyze and improve processes.Generate reports to track improvements and highlight cost-saving initiatives.📘 Documentation & Standardization :
Create and maintain process documentation such as work instructions, SOPs, and process flow diagrams.Ensure compliance with internal quality systems and external regulatory standards.🤝 Collaboration & Support :
Support new product development and trial runs by defining optimal process parameters.Assist in the commissioning of new equipment or tools and train operators on new procedures.Provide technical support to production and maintenance teams.📌 Qualifications & Requirements :
Master’s / Bachelor’s degree in Mechanical, Metallurgical, Industrial Engineering or a related field.3–6 years of experience in foundry or heavy manufacturing environment.Strong knowledge of steel casting processes and equipment.Familiarity with Lean Manufacturing, Six Sigma, 5S, and Kaizen principles is a plus.Analytical mindset with excellent problem-solving skills.Good communication skills and the ability to work cross-functionally.Proficient in MS Office and production-related software; experience with ERP systems is a plus.