Technical Skills & Knowledge
- Proficiency in Bolting Techniques : Understanding of various bolting methods (e.g., Controlled Bolting, Manual Torquing, Hydraulic Torqueing, Tensioning, Flange Facing, Machining, etc.). Ability to apply correct torque values and sequences according to specifications (e.g., API, ASME, manufacturer's guidelines). Knowledge of bolt load, stress, and elongation principles.
Equipment Operation
Equipment Operation : Expertise in operating and maintaining various bolting tools, including :Hydraulic torque wrenches (square drive, low profile)Hydraulic bolt tensionersManual torque wrenchesNut splitters, flange spreaders, flange pullersPumps and power packs for hydraulic toolsMechanical Joint Integrity (MJI)
Mechanical Joint Integrity (MJI) : Strong understanding of flange management principles.Knowledge of different flange types, gasket types, and their proper selection and installation.Ability to inspect flanges, bolts, and gaskets for damage or defects.Experience in flange alignment and preparation.Reading & Interpretation
Reading & Interpretation : Ability to accurately read and interpret engineering drawings, P&IDs (Piping & Instrumentation Diagrams), bolt matrices, torque tables, and work instructions.Troubleshooting
Troubleshooting : Ability to identify and resolve issues during bolting operations (e.g., seized bolts, cross-threading, equipment malfunction).Experience
Proven Work Experience : Typically, 5 + years of hands-on experience as a Bolting and Torquing Technician in relevant industries (oil & gas, petrochemicals, refineries, power plants, heavy fabrication / construction).Maintenance & Shutdown Experience : Experience in plant maintenance, turnarounds (shutdowns), and commissioning projects is highly valued.Certifications & Training
Bolting Competency Certification :Often required from a recognized training body as conducted by the third party (e.g., ECITB MJI modules , OEM-specific training, or other accredited industrial training centers).Certifications proving competence in hydraulic torquing and tensioning are crucial.Safety Certifications :OSHA / NEBOSH or equivalent international safety certifications.Permit-to-Work (PTW) System : Familiarity with PTW systems and hot work / cold work permits. Worked as WPR (worked permit receiver).H2S Alive, Confined Space Entry, Basic Fire Fighting, First Aid (depending on the work environment).Working at Heights (if applicable).Safety & Quality
Safety Mindset : Unwavering commitment to safety protocols, procedures, and wearing appropriate PPE (Personal Protective Equipment).Quality Assurance : Adherence to quality standards and proper documentation of work performed.Hazard Identification : Ability to identify potential hazards and implement control measures.#J-18808-Ljbffr